#1UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Responsible Water Use in Industry: Promoting water efficient, cleaner production market 16 7 AFFORDABLE AM CLEAN THEY 17 PRIMERSP AND COMMUNIS A 15 FOR THE GOALS GENDER DUALITY 9 13 CLIMATE 15 ACTION INDUSTRY. INNOVATION AND INFRASTRUCTURE 10 RESPONSIBLE 12 INSUMPTION AND PRODUCTION GO 8DECENT WORK AND ECONOMIC GROWTH M 3 2 1 POVERTY U EDUCATION 6 SSS 14 X May 5, 2018 Zaki Uz ZAMAN UNIDO Country Representative in Bangladesh and René VAN BERKEL, UNIDO Representative, Regional Office in India INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 1#2UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh UNIDO at a Glance Specialized agency of the United Nations that supports inclusive and sustainable industrial development in its developing country member states INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Advancing economic competitiveness 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Inclusive and Sustainable Industrial Development Creating shared prosperity Factories that are fit for the future, as were already needed yesterday Safeguarding the environment f in WWW.UNIDO.ORG 2#3POVERTY UNIDO நீச்கள் UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE DEVELOPMENT GALS 3 BEACH BAKER AND YEL EBOCATION 5LITY CLANWEER AFTRIDABLE AND EMERY DECENT WORK AND 10 A A 12 2. ་་་ ДЕРЕКЕСЕН Q 13 14 15 U 16 PEACE, B 17 FOR THE GNALS The mandate of UNIDO is an essential component of Sustainable Development Goal 9, and is instrumental to the achievement of all the other goals 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE 6 CLEAN WATER 12 AND SANITATION RESPONSIBLE CONSUMPTION AND PRODUCTION QO 14 LIFE BELOW WATER Build resilient infrastructure, promote inclusive and sustainable industrialization and foster innovation Ensure availability and sustainable management of water and sanitation for all Ensure sustainable consumption and production patterns Conserve and sustainably use the oceans, seas and marine resources for sustainable development INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in WWW.UNIDO.ORG 3#4UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Water Trends in Bangladesh ● ● The total water requirement has been estimated at 24,370 Mm3 which includes • • 14,209 Mm3 for agriculture, 9,910 Mm3 for navigation 170 Mm3 for domestic and industrial use. Large increases in water demand are predicted for irrigation, industry, urbanization and domestic consumption. Recycling and reusing (treated) waste water Preventing and reducing water pollution at source Sustainable Industrial Water Use Reducing water intensity of production Banglapedia: National Encyclopaedia of Bangladesh INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 4#5UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Responsible Industrial Water Use WATER USER 1. Water use efficiency 2. Pollution reduction 3. Effluent treatment WATER STEWARD Water balancing Catchment management Zeroing out the discharges of polluted effluents and the net extractions of clean water INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 5#6UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Good House- keeping Input Change Resource Efficient Better Process Control Equipment Modifi- cation Product Modifi- cation and Cleaner Production Technology Change Production of Useful Byproduct INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT Пит On Site Reuse & Recycling f in O WWW.UNIDO.ORG 6#7UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION LINIDO Country Office in Rangladesh. RECP Practice Good Housekeeping Input Change Better Process Control Equipment Modification Technology Change Description Maintain a clean, organized and productive ('neat') workplace to eliminate avoidable 'wastage' Choose inputs that are efficient, effective and/or pose minimum harm to the environment and health Monitor and control processes and equipment so that they always run at highest efficiency and with lowest wastage Make existing equipment more efficient and less wasteful Change over to new technology that is more efficient or produces less waste On-Site Reuse & Recycling Use previous 'waste' for similar or Production of Usefull By- Product Product Modification alternative purpose in company Convert a previous 'waste' for a useful use elsewhere Redesign product to reduce its environmental impact during production, use and/or disposal SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Common Water-Related Example Switch off what is not in use (e.g. taps) Repair what is broken or leaking (e.g. pipes) Remove dry-debris before factory wash down Use secondary, recovered water Use less harmful chemical substances (dyes, detergents, etc.) Enzyme-enhanced bleaching, scouring Establish and follow Standard Operating Procedures (SOP) Sub-meter use of water Install automatic shut-off and overflow prevention valves Align and debottleneck production line Close, hot and cold, process equipment Waterless dyeing Additive, 3D printing Counter-current or cascaded use of water Condensate recovery Provide used cooling water for external heating or cooling purposes Produce easy care textiles that require minimal water by consumers INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in WWW.UNIDO.ORG 7#8UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Examples of UNIDO Interventions Tannery - Bangladesh, India Textile- India Automotive- Thailand Ceramics -India Food Processing- Vietnam INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 8#9UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Cleaner Technology: Tannery in Bangladesh Interventions Water management (Batch washing instead of open valve washing) Hair save unhairing (A screw type filter for recovering hair from the liming-unhairing float) Low lime-sulphide liming with low float Ammonia free de-liming HVLP/HT Spray Guns High Chrome Exhaustion Results Reduced water consumption to 20-25 litres/kg of hides Reduce 40% of BOD and COD, 20% of SS load and save 1.30 BDT/sqft Reduce 25-35% of chemical and 20-30% of water use Reduce N and NH 4 + content in the effluent Reduce 30% bounce of sprayed chemical. Saves 1.2BDT/sqft Reduce 25% of Cr offer, 60% Cr content in spent chrome liquor and save 1.50BDT/sqft Remarks 30% of Process water can be saved and 30% of effluent can be reduced Contributes to substantial improvements in the waste water discharge. Contributes to substantial improvements in the waste water discharge. Will reduce effluent treatment cost Contributes to substantial improvements in the waste water discharge. INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 6#10VBR1 VBR2 UNID UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Cleaner Technology: Tannery in India Interventions Water mixing and management (Control of float level were demonstrated using three methods of measurement) Hair save unhairing (A screw type filter for recovering hair from the liming-unhairing float) Processing fresh chilled hides Desalting of raw hides Results Reduced the water consumption by 20 to 30% Reduced COD 32%, BOD 37%, Sulphide 66% and TSS 61% TDS discharge in effluent is reduced by between 30% and 40% 15% reduction in TDS in the effluent stream due to desalting of raw hides/skins Remarks Reduction of pollutants like COD and TDS by 15% and 10% in the dyeing/fatliquoring bath contributed by increased uptake of chemicals Significantly lower volume of sludge, improvements in the waste water discharge due to fewer chemicals used Contributes to substantial improvements in the waste water discharge. Will reduce effluent treatment cost INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 10#11Slide 10 VBR1 VBR2 You could replace with following slide which has pcitures embedded. VAN BERKEL, Rene, 4/30/2019 It also includes reference to the e-learning portal with OHS and sustainable tanning technology, accessible already for BGD VAN BERKEL, Rene, 4/30/2019#12UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Kanpur Leather Development Project Safer Working Practices Created learning modules on safe working practices Over 1,400 industry staff trained in class room E-learning portal already utilized by over 17,000 industry stakeholders in India Clean Leather Technologies Reducing salinity and effluent load by over 30% through hair save un-hairing Up to 20% water conservation through measurement and 10% energy savings with solar air drying of reuse leather AHOO PILDE P RAVING MACH INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O இ WWW.UNIDO.ORG 11#13UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Cleaner Technology in Textile Sector (Gujarat-India) Number of pilot industries 6 349,303 2,027 900 Electrical energy savings (kWhr/yr) Fuel savings - coal (tons/yr) Fuel savings - agro-waste (tons/yr) Process water savings (m3/yr) 193,976 Reduction in chemical usage - caustic (tons/yr) Monetary savings (Rs/yr) 42,260,500 770 Common measures that included: 1. Reuse of condensate and cooling water as boiler feed water 2. Reuse of treated effluent for screen washing 3. Water use optimization 4. Caustic soda recovery system RECYCLE Lun CPC REUSE Gujarat Cleaner Production Centre, 2015 INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 12#14UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Greening Thai Automotive Supply Chain 74 SMEs achieved . . Annual monetary savings of 7.9M EUR Waste reduced by 2,161 ton/yr, average of 49% Waste water reduced by 118,230 m3/yr, average of 51% • Energy reduced by 27%, contributing to 16,431 ton reduction of GHG emissions • Improved rankings in Green Mark Certification • Improved access to financing switchasia SHETWORK FACILITY MPACT SHEET SWITCH-ASIA PROJECT GREENING OF THE THAI AUTO AND AUTOMOTIVE PARTS INDUSTRY INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 13#15UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh • SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Ceramics Industry (Gujarat, India) 1 Modifying kiln cars for efficient transfer of heat (reduction of mass) • Replace solid shelves with extruded shelves . Invested USD8-20,000, payback < 5 months Use light weight filling materials Invested USD4,500, payback < 5 months Redesign spacers/holding racks Invested ~USD3,600, with payback < 1 month 2. 100% reuse of water and sludge in process (zero effluent discharge) 3. Electricity conservation • Material recovery and water conservation at very low cost • Power factor improvement with capacitators Variable speed drive on ball mill motors . On-off timers and other controls • • Reduce and optimize use of compressed air Improvement in kiln wall insulation INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O Cleaner Production in Ceramic Sector Afton Peretion Get Cleaner Production Centre WWW.UNIDO.ORG 14#16UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Food Processing- Vietnam. Case Study Snapshot The Colusa Miliket Foodstuff is a Joint Stock Company produces a range of processed foods from wheat powder and rice grains, mainly soft rice noodles, instant rice soup and vermicelli, incorporating many ingredients such as soya sauce, chilli sauce and MSG. > 200m³/day Reduction of 1,700 tons CO2 a year wastewater reduction energy cost reduction: more VND 1 billion a year ~45,000 USD/yr Reduction of energy consump- tion 450 TOE a year INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 15#17UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh Business Case Profit- ability Cost savings Market access SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE Productivity enhancements Quality improvements Organizational efficiency License-to-operate INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 16#18UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE In Closing • Water efficiency and effluent reduction are among greatest challenges for the industries . These are intrinsically linked to chemicals and energy use, productivity and quality, calling for integrated, and well proven approaches, such as Resource Efficient and Cleaner Production • Rapid emergence of innovative technologies has potential to transform industry to significantly reduce water dependence whilst also uprooting global industrial value chains in a manner not witnessed before • The transition to waterless future starts with using less water today and drastically minimizing discharges of pollutants in water bodies INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in O WWW.UNIDO.ORG 17#19UNIDO UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION UNIDO Country Office in Bangladesh Your feedback please! SUSTAINABLE DEVELOPMENT GOAL 9 INDUSTRY, INNOVATION AND INFRASTRUCTURE René VAN BERKEL United Nations Industrial Development Organization r.vanberkel(at)unido.org www.unido.org https://open.unido.org/projects/IN/projects/ THANK YOU Zaki Uz ZAMAN United Nations Industrial Development Organization z.zaman(at)unido.org www.unido.org https://open.unido.org/projects/BGD/projects/ INCLUSIVE AND SUSTAINABLE INDUSTRIAL DEVELOPMENT f in WWW.UNIDO.ORG 18