#1PRESENTATION ON INVESTMENT & PRECISION CASTINGS LTD NARI ROAD,BHAVNAGAR, GUJARAT, INDIA 364 006 SINCE: 1975#2INTRODUCTION Investment & Precision Castings Ltd (IPCL) was promoted by the Tamboli Family. IPCL was the first Investment Casting Foundry in Gujarat formed way back in 1975.There was then only one other small Investment Casting Foundry in the entire country. IPCL is today a technology leader in the industry, handling the widest range of material specifications (In Ferrous specifications-Carbon Steels, Low alloy Steels, Case hardening Steels, Austenitic Stainless Steels, Martens tic Stainless Steel, Duplex Stainless Steels, Cast Iron and Ductile Iron (SG Iron), In Non-Ferrous specifications-Pure Copper and Copper Alloys, Aluminum Alloys, Nickel base Alloys and Cobalt base Alloys) and piece weights ranging from a few grams to 200 kg. per piece. SINCE: 1975#3LOCATION Registered Office & Works: NARI ROAD, BHAVNAGAR, GUJARAT, INDIA 364 006 CONTACTS Afganistan Pakistan New Delhi China Nepal Bhutan Bangladesh BHAVNAGAR Kolkata India Myanmar Mumbai Bangalore Chennai Sri Lanka Indian Ocean Contact person: Mr. Piyush Tamboli CHAIRMAN & MANAGING DIRECTOR : (91) (278) 2523300 To 304 : (91) (278) 2523500 To 502 Telephone Fax Email Website : www.ipcl.in : [email protected] SINCE: 1975#4CONTACTS Domestic & Export Marketing cont... Contact person Telephone Direct Line Fax Email : Mr. Suraj Andharia MANAGER MARKETING : (91) (278) 2523300 To 304 : (91) (278) 6543258 : (91) (278) 2523500 To 502 : [email protected] (domestic) : [email protected] (domestic) : [email protected] (export) SINCE: 1975#5VISION Maintain technology leadership in India in manufacturing fully machined, near net-shape castings and sub-assemblies with special focus on Global Automotive Industry. SINCE: 1975#6Million (USD) 14.00 12.00 10.00 8.00 6.00 4.00 2.00 Financial Results - Total Turnover 10.69 10.24 9.96 0.00 0.35 0.1 2012-13 11.21 10.69 1.13 0.9 0.36 0.26 2013-14 Financial Year 2014-15 12.08 1 USD = 62.00 INR Domestic I Indirect export Export | Total SINCE: 1975#7Industry-wise sales Aerospace 1% Defence 2% General Engg. 9% Turbochargers 4% Pumps 12% Power Generation 2% LAutomobile 70% SINCE 1975#8Early days Technical Collaborations/ Tie-Ups 1977 to 1982 :- Obtained Technical Know-how Licence from M/s. Arwood Corporation Inc., USA 1983 to 1988 :- Obtained Technical Know-how Licence from M/s. Zollern, Germany ◇ 1987 to 1995 :- Obtained Technical Know-how From M/s. Associated Foundries Engineering Co.Ltd., Japan. SINCE: 1975#9Recognitions and Awards We have the following Quality Systems Certification from RWTUV, Germany: EN 9100 ISO 14001 ISO/TS 16949 : 2009 ISO 9001 : 2008 : 2009 : 2004 BS OHSAS 18001 : 2007 AD 2000-Merkblatt WO PED 97/23/EC TÜV CERT- We are a "Self Certified / DOL Vendor" to Suzuki Powertain India Ltd and Mahindra & Mahindra Ltd. "IPCL is the first Investment Casting Company, who has been awarded with "TYPE APPROVAL CERTIFICATION" by Centre for Military Airworthiness & Certification (CEMILAC), DRDO, Ministry of Defence, Government of India, for supply of Aluminium Castings, to be fitted on Light Combat Aircraft." Casting Contest Award-2014 For Outstanding Leadership In Demonstrating The Benefits Of The Investment Casting Process By Investment Casting Institute, USA SINCE: 1975#10रक्षा अनुसंधान तथा संगठन सना उडनयोग्यता और प्रमाणीकरन केन्द्र बेल्पराविज्ञ सेना उड़नयोग्यता और प्रमाणीकरण केंद्र F-07-11 CENTRE FOR MILITARY AIRWORTHINESS & CERTIFICATION IS/ISO: 9001:2008 रक्षा अनुसंधान तथा विकास संगठन DEFENCE R&D ORGANISATION भारत सरकार, रक्षा मंत्रालय GOVERNMENT OF INDIA MINISTRY OF DEFENCE मारतहल्ली कालोनी पोस्ट, बेंगलूरु MARATHAHALLI COLONY P.O., BENGALURU 560037. वर्ग अनुमोदन सं. 1517 का नवीकरण / Renewal of Type Approval No. 1517 विषय / Sub: एलसीए हेतु एल्यूमिनियम अलॉय एएल - 356ए इन्वेस्टमेंट कास्टिंग्स (पेडेस्टल यूनिट और गिंबल बोक्स)/ Aluminium Alloy Al - 356A Investment Castings (Pedestal Unit & Gimbal Box) for LCA यह घोषित किया जाता है कि मेसर्स इन्वेस्टमेंट एंड प्रिसिशन कास्टिंग्स लिमिटेड, गुजरात - 364006 द्वारा विकसित और उत्पादित, " एल सी ए हेतु एल्यूमिनियम अलॉय एएल - 356ए इन्वेस्टमेंट कास्टिंग्स (पेडेस्टल यूनिट और गिंबल बोक्स)" को संदर्भ सं. सेमिलैक / 5070/ टीए-1517, दिनांक 28 सितंबर 2010, द्वारा वर्ग अनुमोदन सं. 1517 जारी किया गया था और जो कि 31 दिसंबर 2015 तक वैध है। This is to state that the "Aluminium Alloy Al-356A Investment Castings (Pedestal Unit & Gimbal Box) for LCA, developed and manufactured by M/s. Investment and Precision Castings Limited, Gujarat - 364006 was issued with Type Approval No. 1517 vide Ref. No. CEMILAC / 5070/ TA - 1517, dated: 28th Sept 2010 which is valid upto 31st December 2015. यह प्रमाणित किया जाता है कि इस वर्ग अनुमोदन का नवीकरण 01 जनवरी 2016 से संतोषजनक निष्पादन फीडबैक के आधार पर किया जाता है तथा 31 दिसंबर 2021 तक वैध है बशर्ते इसे स्थगित, निरस्त या रद्द नहीं किया जाता। विक्रेता को इस वर्ग अनुमोदन की अवधि समाप्त होने के तीन महीने पहले ही अनुवर्ती नवीकरण के लिए निष्पादन फीडबैक, उत्पादित मात्रा, अगर कोई अस्वीकरण है तो उसे और उसके कारण को सम्मिलित करते हुए सभी संलग्न दस्तावेजों के साथ आर. सी. एम. ए (मेटीरियल्स), हैदराबाद - 500058, से अनुरोध करना होगा। वर्ग अनुमोदन पत्र में अनुबद्ध अन्य सभी शर्तें वही रहेंगीं । This is to certify that this Type Approval is hereby renewed w.e.f 01st Janauary 2016 based on the satisfactory performance feedback and is valid up to 31st December 2021 unless otherwise, suspended or cancelled or revoked. For subsequent renewal, the vendor shall request RCMA (Materials), Hyderabad - 500 058, three months before the expiry of Type Approval, with all relevant documents including performance feedback, quantity produced & rejections, if any, and its cause. All other terms & conditions stipulated in the Type Approval Certificate remain unaltered. सं./ No. : सेमिलैक / CEMILAC / 5070/ टी.ए/TA- 1517/1R दिनांक / Date : 23 Sept 2015 फैक्स सं . / Fax No: 080-25230856 eovdi (गंतायत गौड़ वै. 'जी /G. Gouda, Se. 'G' ) स्थानामन्न मुख्य कार्यपालक (उनयोग्यता)/ Offg. Chief Executive (Airworthiness) "TYPE APPROVAL CERTIFICATION" for Aerospace Castings SINCE : 1975#11Mahindra FARM EQUIPMENT SECTOR SUPPLIERS MEET 2009 S Mahindra panchratna Outstanding Performance in 2009 M/s Investment & Precision Castings Ltd. Mahindra Farm Equipment Sector Award Presented to M/s Investment & Precision Castings Ltd. Towards their outstanding performance in 2009 A. Common Anjanikumar Choudhari President Mahindra & Mahindra Ltd Farm Equipment Sector OUTSTANDING PERFORMANCE AWARD - 2009 PRESENTED TO INVESTMENT & PRECISION CASTINGS LTD BY MAHINDRA & MAHINDRA LTD, FARM EQUIPMENT SECTOR SINCE: 1975#12HV TRANSMISSIONS LTD A TATA ENTERPRISE RANSMISSIONS LIMITED ANNUAL SUPPLIERS MEET 2011 CERTIFICATE OF APPRECIATION W We recognise M/s. Investment. &. Precision. Castings Ltd. for their outstanding performance and valuable contribution towards 6. New products development ... during the year 2010-11. Date: 30 April 2011 06ave CEO HVAL & HVTL ATATAEnterprises HV TRANSMISSIONS LIMITED A TATA Enterprise Annual Suppliers Meet 2011 2nd Runner up - M/s IPCL NEW PRODUCT DEVELOPMENT OUTSTANDING PERFORMANCE AWARD - 2010-11 (2ND RUNNER UP IN NEW PRODUCT DEVELOPMENT) PRESENTED TO INVESTMENT & PRECISION CASTINGS LTD BY H V TRANSMISSION LTD (A TATA ENTERPRISE) SINCE: 1975#13SUPPLIER WINNER TML Drivelines TML DRIVELINES LIMITED A TATA Enterprise Certificate of Appreciation In honor of your outstanding performance and dedication during the year 2011-12, we gladly present this to M/s Investment & Precision Castings Ltd for excellence in Quality. MEET 2012 Date 5th May 2012 Flare CEO TML DRIVELINES LIMITED OUTSTANDING PERFORMANCE AWARD - 2011-12 (Excellence in Quality) PRESENTED TO INVESTMENT & PRECISION CASTINGS LTD BY TML DRIVELINES LIMITED (A TATA ENTERPRISE) TML Drivelines Annual Supplier Meet 2012 QUALITY PERFORMANCE AWARD M/s INVESTMENT & PRECISION CASTINGS LTD SINCE: 1975#14JOHN DEERE 175 SINCE 1837 Legacy of Excellence Certificate of Appreciation This certificate is presented to INVESTMENT & PRECISION CASTING LTD (Vendor code 191036) for sustained efforts in achieving Quality PPM < 120 in FY 12 We appreciate your commitment and dedication towards success and business results JOHN DEERE India Supply Management CERTIFICATE OF APPRECIATION FOR FY 12 For Achieving Quality PPM < 120 PRESENTED TO INVESTMENT & PRECISION CASTINGS LTD BY JOHN DEERE SINCE: 1975#15ABB ABB Turbocharging Supplier Award-2014 BEST PRODUCT QUALITY INVESTMENT & PRECISION CASTINGS LTD BEST PRODUCT QUALITY-2014 PRESENTED TO INVESTMENT & PRECISION CASTINGS LTD BY ABB TURBOCHARGING SINCE: 1975#16INVESTMENT CASTING INSTITUTE 2014 CASTING CONTEST AWARD Presented To: Investment & Precision Castings, Ltd. Gujarat, India For Outstanding Leadership In Demonstrating The Benefits Of The Investment Casting Process CASTING CONTEST AWARD-2014 FOR OUTSTANDING LEADERSHIP IN DEMONSTRATING THE BENEFITS OF THE INVESTMENT CASTING PROCESS PRESENTED TO INVESTMENT & PRECISION CASTINGS LTD BY INVESTMENT CASTING INSTITUTE, USA#17EROSPACE OCIETY OF SAME CAME Godid Vidal SOCIETY OF AEROSPACE MANUFACTURING ENGINEERS SAME GOLD MEDAL 2014 The SOCIETY OF AEROSPACE MANUFACTURING ENGINEERS (SAME) has instituted the SAME - GOLD MEDAL to recognize the outstanding/innovative contributions made by small/medium scale industry in India and to encourage the spirit of achieving excellence in aerospace manufacturing. The SAMEGOLD MEDAL for the year 2014 is conferred on Investment and Precision Castings Ltd. (IPCL), Bhavnagar. Investment and Precision Castings Ltd. are pioneers in Investment casting technology, catering to the needs of Aerospace, Defence, Medical implants, Automobile and General engineering sectors. IPCL has successfully developed and supplied almost all the types of Investment castings required for Indigenous Cryogenic upper stage engine. IPCL also significantly contributed in the development and supply of thin walled Aluminium alloy castings required for LCA. In recognition of their EXCELLENT contributions in realizing very high precision Investment castings required for Aerospace and Defence applications, the SAME is happy to honour Investment and Precision Castings Ltd. by conferment of SAME GOLD Medal - 2014. Thiruvananthapuram 30th March 2015 (котор Dr Koshy M George President, SAME SAME GOLD MEDAL AWARD 2014 PRESENTED TO INVESTMENT & PRECISION CASTINGS LTD BY SOCIETY OF AEROSPACE MANUFACTURING ENGINEERS#18Electric Power Availability ✔ Sanctioned Power - 2800KVA. *We have a guaranteed power supply of 1920 KVA for 24 hours. Back up power - 3 Nos. of D.G. Sets, each 320 KVA - Total 960 KVA. We have two Wind Turbine Generator (Suzlon) of 1.25 MW each. A SINCE: 1975#19ttt ORGANIZATION CHART Chairman - Managing Director (Mr. P. I. Tamboli) Manager Marketing (MMK) Section In-Charge Administration Manager Personnel (MPS) Executive Director (ED) Section In-Charge Information Technology Manager Materials (MMT) Manager Finance (MFC) Deputy Manager (DMMK) Assistant Manager (AMMK2) Deputy Manager Personnel (DMPS) Chief Executive Officer (CEO) ↓ General Manager Operations (GMOP & MR) Section In-Charge Stores Manager Engg. TR & Quality (MTQA)(WI-1) Section In-Charge Quality System (SQCE1) Section In-Charge PPC Senior Manager Production (SMPR) Department Head (R&D) Deputy Manager ↓ M/c Shop (DMMC) Senior Manager Plant Engineering (SMPT) Assistant Manager Engg.&TR (AMFD2) Assistant Manager Section In-Charge Wax (AMFD1) Shelling (TLO2) Section In-Charge Melting (TLO1) Manager Production (MPR) Section In-Charge (Fettling & Heat Treatment) Manager (MPT) Assistant Manager (AMPT) PL SINCE: 1975#20Manpower Staff Staff Workmen Total No. of Employees 40 15 10 75 11 : 151 Nos. : 600 Nos. : 751 Nos. Manufacturing Enginneering & Technology ■ Quality Administration & Commercial Maintenance & Project P SINCE 1975#21Quality Policy IPCL is committed to the quality of its products and services and has defined its policy as: To establish, maintain & continually improve an effective Quality, Health, Safety & Environmental Management System to ensure and demonstrate that castings supplied meet customer requirements and also comply with all relevant Environmental, Health & Safety laws and regulations and other requirements. * To continually improve manufacturing and process capabilities to enhance quality of castings. Keep upgrading technology, improve costs and increase safety of employees in processes. Promote prevention of pollution, work related injuries and illness and protection of natural resources to continually improve the quality of its conservative activities, safety and health performance. SINCE: 1975#22Design Capabilities * Our Engineering Department does design for Tooling & methoding for manufacturing of castings. (Software used AutoCAD, Solid Works etc.) IPCL outsources tool making activities. We have long business relationship with highly experienced and knowledgeable tool makers for dies and tooling using CNC machines. They have capability to produce directly from 3D models. Tools are designed using software like IDEAS, PRO-E, MASTER CAM etc. PL SINCE: 1975#23Facilities * Core Making In house facility available for manufacturing of Soluble and Injected Ceramic Cores We use them to create hollow portions in Castings Et PL SINCE 1975#24Facilities Leaching of Wax Patterns to extract Soluble Cores 000000000000 SINCE 1975#25Facilities Wax Injection Presses 85 115 XX No. of Presses XX Auto Semi Manual Total Pattern Injection 26 6 3 35 Auxiliary 5 0 1 6 Ceramic Core 0 1 0 1 Extrusion Press for 0 0 3 3 Runner SINCE: 1975#26Facilities In house facility to produce ceramic and soluble cores for making hollow castings. Shelling process by Robots (ABB Robots-2nos.), and Shell Building Equipments Dewaxing Boilerclaves (3nos.) Air-melt Induction Melting Furnaces (4nos.-400kg, 1no.-500kg, 1no.-300kg & 1no.-50kg) PR SINCE 1975#27Facilities- Roll-over Induction Melting Furnace Crucible Capacity : 25 Kg. Vacuum Castings Materials to Melt : Carbon Steels, Stainless Steels, Nickel Base Alloys, Cobalt Base Alloys, Pure Copper-Copper Alloys, Aluminum Alloys SINCE: 1975#28Facilities- Vacuum Castings Vacuum Induction Melting Furnace (CONSARC, UK) to be installed Furnace Crucible Capacity ◆ Mould size Materials to Melt : Twin Chamber : 25 Kg. : 600 mm (Dia.) : Nickel Base Alloys, Cobalt Base Alloys and Stainless Steel CONSARC CONSARC SINCE: 1975#29Heat Treatment Furnaces/ Equipments Hardening & Tempering ➡Case Hardening & Tempering ➡Re-carburising ➡Annealing ➡Normalising ➡Solutionising ➡Sursulf Surface hardening ➡Induction Hardening (Machines-8nos.) ♦ Fettling & Finishing including shot Blasting & Abrasive Blasting (In house, fully dedicated vendors-28nos.) Type of F/c. Capacity (kg.) No. of F/c Control Pit Type Gas 200 6 SCADA Carburizing 100 8 SCADA Pit Type Muffle 200 2 SCADA Box Type Muffle 60 3 SCADA 100 3 SCADA Tempering 30 1 SCADA 100 5 SCADA 200 3 SCADA Sursulf (Salt bath) 100 1 SCADA Total 32 SINCE: 1975#30Machining: #17 machining vendors equipped with conventional & CNC machines, all ISO-9001 certified by RWTUV. A fully equipped CNC Machine Shop with modern machines and quality control equipments. Type of M/c. Make X Y Z No. of M/c. Hass (Super Mili Mini) 406 305 254 1 BFW (BMV-45) 600 450 500 5 VMC BFW (BMV-60) 1050 600 600 1 Jyoti (PX-20 Rapid) 510 510 510 7 Jyoti (DX-150) Center Height-75mm Jyoti (DX-200) Center Height-100mm Turning Center Jyoti (DX-250) Center Height-125mm Jyoti (DX-500) Center Height-250mm MV31 TC Total 14 1 1 1 1 Total 4 Total CNCs 18 PL Vertical Machining Center Turning Center SINCE: 1975#31VALUE ADDED PROCESSES IPCL possess the strength to give its customers value added services through these processes like:- Electroplating (Outsourced) Electro polishing, Buffing, Powder (outsourced) Hard chrome plating (outsourced) Pickling & Passivation, etc. Geomet coating (outsourced) coating PL SINCE: 1975#32Facilities for Input Materials Testing Wax: Ash Content Test Congealing Point Test Penetration Test Linear Contraction : Muffle Furnace (1000°C) : Thermometer (0-110°C) : Penitrometer & Volumetric Sink Test : Vernier Caliper, Micrometer Screw Shelling Materials (Sand, Flour, Silica, Stucco etc.): : Crucible & Muffle Furnace (1000°C) Loss on Ignition Test Viscosity Shell Strength Test (Modulus of Rupture) Sieve Analysis Test pH Test : Zhan Cup, Stop Watch, Viscometer : Shell Strength Machine : Sieve Shaker : pH Meter Shell Permeability Test: Mercury Manometer, N₂ Cylinder * Steel Scrap: Chemical Composition : Spectrometer, Radiation Detection Test SINCE: 1975#33Testing Facilities Capabilities QUALITY CONTROL: Our Quality Control Department is equipped with the following instruments: Spectrometer ( Make: Spectromaxx) - 2 nos. Co-ordinate Measuring Machines (CMM) (Make: Carl Zeiss) - 500x500x500mm Profile projector (Make: Dynascan) Metallurgical microscope with Image Analyzer (Make: Carl Zeiss Axiovert A1 MAT) ECLIPSE SINCE: 1975#34Testing Facilities Capabilities * Magnetic Particle Testing Machine & Facilities for Dye Penetrant Testing *Micro Vickers Hardness Tester (Fully Automatic) (Make:Shimadzu) *Hardness Testing Machines * Universal Testing Machine Impact Testing Machine *Leakage Testing * Radiography facility (outsourced) LUTH SINCE 1975#35Customer Base and products 6000 L PR SINCE: 1975#36Automobiles And Farm Equipments MARUTI SUZUKI Mahindra TATA JOHN DEERE DAIMLER FIAT Daimler India Commercial Vehicles Pvt. Ltd. ROYAL ENFIELD BAJAJ Cummins RENAULT NISSAN KEN ИРЗУИ GM Ashok Leyland AUTOTECH SML ISUZU Products supplied :- Engine & Transmission Parts Rocker Arms Clutch Parts PL SINCE: 1975#37Automobiles EGR Cooler/ Emission System Parts *BorgWarner Valeo MAHLE TENNECO Products supplied :- Coolant Connections Diffusers Flanges, Elbows Gas Tank PELL SINCE: 1975#38Pumps बी एच ई एल KSB 5. BHEL Industrial Automation 田 Endress+Hauser Turbochargers भारतीय रेल INDIAN RAILWAY Products supplied Impellers Diffusers Body for flow Meters Nozzle rings Inducers SINCE: 1975#39Material Handling Equipments DEMAG Cranes & Components Earthmoving Machinery JCB Aerospace SODIEC Products supplied Spring clip, Suspension Plate, Closing Element, Rope Wedge Engine Parts Electronics Corporation of India Limited Gimble Box and Pedestal A Govt. of India (Dept. of Atomic Energy) Enterprise इसरो isra Structural Castings for Satellite Launch Vehicle PL SINCE 1975#40Power Generation Customers बी एच ई एल BHEL MHI Products supplied Turbine Blades Copper Lugs Defense TEE XALPHA DESIGN TECHNOLOGIES Pistol body Rifle Parts SINCE: 1975#41Other Industries catered ◆ Air-conditioning & Refrigeration ◆ Locomotives ◆ Sewing Machines → Hydraulic/Pneumatic ◆ Material Handling Equipment, etc. SINCE: 1975#420 Automotive Components iL SINCE: 1975#4318628 Connectors for Exhaust Gas Recirculation (EGR) Coolers 10% Blades & Nozzle Rings for Power Generation & Turbo Chargers O SINCE: 1975#44Parts for Aerospace & Defence Valve Components Impellers & Diffusers for Pumps SINCE: 1975#45Components for General Engineering 白 生肉 TT + 照 SINCE : 1975#46164 Kg Impeller in semi-finished condition SINCE: 1975#471.80 MTR. BLADE 1.8 meter Blade PR SINCE 1975#48Pistol Body, Rifle Parts for Defence C. SINCE: 1975#49Capacity Existing capacity of Plant-1 plan - 1500.00 Tons Space & Buildings are ready of Plant-2-1000.00 Tons Total capacity - 2500.00 Tons Currently operating the capacity@1000tons per annum. Buildings are ready, Machineries can be installed whenever necessary. AL SINCE: 1975#50THANK YOU A SINCE: 1975