CEMENT MANUFACTURING IN RWANDA
About CIMERWA
Anticipated input costs: steady state
Key cost components
Fixed
Depreciation
Overheads
Staff costs
Key cost components
Variable
Electricity
Proportion of
cost of sales
18%
7%
5%
Proportion of
cost of sales
Gypsum
Maintenance
Paper bags
Thermal energy*
Other
PPC
.
•
Key differences between typical SA and Rwanda
costs
• Delivered product in SA (~25% of costs)
Electricity over 2 times more expensive than typical
SA plant
Thermal energy about 6 times more expensive than
typical SA plant - coal from Southern Africa via
Mombasa (Kenya) to Rwanda
Gypsum about 6 times more expensive than typical
SA plant - brought in by road from Kenya, about
1500 km away
Paper bags imported from North Africa
Currently employing 215 permanent staff, set to
rise to 220 permanent staff as new plant ramps
up
.
23% of staff involved in cement operations - kilns
and mills
21% involved in administration, HR as well as Sales
and Marketing
19%
9%
4%
9%
26%
•
8% of staff working in the laboratory
4%
• 18% other involved in various functions
20% of staff in the engineering department
. 10% of staff involved in mining and quarrying
* Thermal energy is a combination of coal (50%), peat (40%), charcoal (5%) and heavy fuel oil (5%)
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